How to Remove and install PCU for HINO J05E Engine

When you need replace new PCU for J05E engine,you need to remove and install new one.Here car-auto-repair.com show you guide on how to remove and install it.

 

Preparations:

Nexiq USB2 Diagnostic Adapter

2024.01 HINO Diagnostic Explorer DX3/DX2 Diagnostic Software Free Download

HINO Trucks EPC Electronic Parts Catalog 2018 2016 Free Download

 

Procedures:

REMOVING THE PCU

1 DISCONNECTING THE AUXILIARY BATTERY.

(1) Disconnect the auxiliary battery negative terminal.

2 REMOVING THE SERVICE PLUG.

3 DISCONNECTING THE MOTOR CABLE AND 24V POWER CABLE.

Unfasten clips (4 pcs.) to remove the under cover service hole cover.

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(2) Remove the bolts (4 pcs.) and remove the inverter terminal cover.

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(3) Remove bolts (6 pcs.) and detach the motor cable.

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4 DISCONNECTING THE CONNECTOR.

(1) Unfasten the clips (2 pcs.) and remove the front panel.

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(2) Disconnect the connectors (2 locations).

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5 REMOVING THE PCU.

(1) Set the engine lifter on the PCU.

(2) Remove the nuts (6 pcs.) to remove the PCU.

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Install the PCU

1 MOUNTING THE PCU.

(1) Set the engine lifter on the PCU.

(2) Mount the PCU using the nuts (6 pcs.).

Tightening Torque:

115 N·m {1,173 kgf·cm, 84.8 lbf·ft}

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2 CONNECTING THE CONNECTOR.

(1) Connect the connectors (2 locations).

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(2) Mount the front panel using the clips.

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3 CONNECTING THE MOTOR CABLE AND 24V POWER CABLE.

(1) Connect the motor cable using bolts (6 pcs.).

Tightening Torque:

9 N·m {92 kgf·cm, 6.6 lbf·ft}

(Cable side)

7.2-10.8 N·m {73-110 kgf·cm, 5.3-8.0 lbf·ft}

(Terminal side)

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(2) Mount the inverter terminal cover with the bolts (4 pcs.)

Tightening Torque:

9 N·m {92 kgf·cm, 6.6 lbf·ft}

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(3) Fasten clips (4 pcs.) to mount the under cover service hole cover.

 

4 MOUNTING THE SERVICE PLUG.

5 CONNECTING THE AUXILIARY BATTERY.

(1) Connect the negative battery terminal of the auxiliary battery

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