This instruction show you guide on how to remove engine assembly for SsangYong Rexton 2.7XDi.
1.Disconnect the negative battery cable.
Notice:If not necessary, place the ignition switch at “OFF” position.
2.Remove the engine hood assembly.
3.Remove the skid plate under the engine compartment.
Tightening torque 12 ± 1.2 Nm
4.Loosen the radiator drain cock and drain the coolant.
1.Be careful not to contact with coolant. If contacted,wash with soap and water to ensure all coolant is removed.
2.Use only designated coolant.
3.Open the coolant reservoir cap to help the draining.
5.Loosen the cylinder block drain plug (under the intake manifold) and drain the coolant completely.
6.Retighten the drain plug with the specified tightening torque.
Tightening torque 30 Nm
7.Remove the inlet hose (1) and the heater hose (2) under the radiator.
Be careful not to damage the rubber hose
8.Remove the coolant outlet hose over the radiator.
Notice:Be careful not to damage the rubber hose.
9.Remove the radiator grille and loosen the hose clamp on the outlet port of turbo intercooler.
Note:For the removal and installation of radiator grille
10.Loosen the hose clamp on intake air hose of turbo charger and remove the intake air hose.
11.Separate the outlet hose of oil separator from the intake air hose of turbo charger.
12.Loosen the clamp on the intake air duct hose of turbo charger at the air cleaner side and separate the hose from the air cleaner housing.
13.Loosen the clamps and remove the intake air hose from the turbo charger.
14.Loosen the clamp on the inlet hose of intercooler.
15.Loosen the clamp on the intake manifold and remove the intake air hose.
16.Remove the exhaust pipe mounting nuts from the turbo charger.
Tightening torque 25 ± 2.5 Nm
17.Remove the power steering inlet pipe and the outlet hose from the power steering pump.
Notice:Plug the openings of hoses and pump with caps not to flow out the oil.
Tightening torque 25 ± 2.5 Nm
Inlet pipe union nut 25 ± 2.5 Nm
18.Remove the vacuum hose from the brake booster.
Vacuum pipe union nut (at vacuum pump side) 10 Nm
19.Remove the supply inlet, supply outlet and return hose from the fuel filter.
1.When separating the hoses from the fuel filter,plug the openings with caps so that the contaminants will not get into the fuel system.
2.Mark on all the hoses not to be mixed each other.
20.Remove the engine oil heater outlet hose.
21.Disconnect the cables from the cylinder block and other components.
(e.g., coolant temperature sensor cable and oil temperature switch)
22.Disconnect the engine ground cable and the alternator “+” terminal cable.
23.Disconnect the “ST” terminal and “+” terminal cables from the starter motor.
Notice:Make sure to properly tighten the cable nuts when installing. Otherwise, it may cause an engine starting problem.
24.Disconnect the air conditioner compressor connector and remove the inlet and outlet pipes from the compressor.
25.For the automatic transmission equipped vehicle, remove the oil cooler pipes.
Note:The oil cooler pipes are connected to cylinder block at both sides and bottom area of oil with brackets.
Pipe mounting bracket bolt
Pipe hose (radiator side) union nut
25 ± 2.5 Nm
25 ± 2.5 Nm
26.Set up the special to the cooling fan pulley and remove the cooling fan assembly. To make the removal easier,loosen the radiator shroud.
Cooling fan pulley bolt 10 ± 1.0 Nm
27.Remove the radiator shroud.
Tightening torque 10 ± 1.0 Nm
28.Take off the fan belt from the engine.
1.Insert a tool into the belt tensioner and rotate it counterclockwise to take off the fan belt.
2.A fter installation of the fan belt, pump the belt tensioner 3 to 4 times.
29.Remove the transmission mounting bolts and separate the engine assembly from the transmission assembly.
1.Before unscrewing the transmission mounting bolts, remove the starter motor.
Mounting bolt 55 ± 5 Nm
30.Remove the engine assembly mounting nuts at both sides.
Mounting Nut 55 ± 5 Nm
31.Hook the chain on the engine brackets and carefully pull out the engine assembly from the vehicle by using a hoist or crane.
32.Put the removed engine assembly on the safety stand.