How to Replace Front Brake Pad for Mercedes Benz W204

In general, you should inspect your brake pads about every 25,000 miles or once a year, whichever is less, and replace them if the material lining of the pad is worn down enough to trigger the pad replacement sensor, or there is less than a quarter inch of material on the pad.Here comes the guide on how to replace new front brake pads for Mercedes Benz.

 

Time: 2 hours

Tab: $60 to $200

Talent: 2 Tools: 13mm socket, pliers, E10 Torx, large flathead screwdriver, C-clamp, floor jack, jack stands, wheel chocks, safety glasses

Parts Required: New pads

Hot Tip: Use new hardware

Performance Gain: Car stops better

 

Applies to: C350 (2007-14), C180 (2007-14), C200 (2007-14), C230 (2007-14), C250 (2007-14), C280 (2007-14), C300 (2007-14), C320 (2007-14)

 

 

Mercedes Benz Front Brake Pad Replacement Procedures:

The front brakes on the W204 have a floating or sliding caliper (yellow arrow).This means the caliper is attached to the mount by sliding bolts (red arrows) and has only one piston on one side of the caliper (green arrow).As pressure is applied to the pads by the caliper piston the caliper slider or floats along the slide bolts to transfer the clamping force to both the piston pad and the pad on the other side.

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To change out the pads begin by removing the brake pad wear sensor from the holder on the right side caliper (red arrow) by pulling it straight out and then remove it from the pad (yellow arrow).You should be able to pull it from the pad by hand but if it is stuck use a set of small needle nose pliers to remove it,using care if you are planning on reusing the sensor.If you are changing your pads before.If you are changing your pads before the wear sensor has activated there is no reason why you cannot reuse it but if it has worn down you should replace it.

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While it is not necessary to remove the wear sensor housing from the caliper I like to use an E10 Torx to remove the housing and get it out of the way.

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If your calipers still have the vanity plate simply pull it straight out from the two holes it sits in (red arrows).

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Next,use a large flathead screwdriver and a set of pliers to remove the pad retention spring (red arrow).Grasp the spring with the pliers to save it from flying off;the spring is under a fair amount of tension so you do not want it flying off the caliper.

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With a good hold on the spring use the screwdriver to pry the spring off walking it outwards until it free from the caliper.

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Use a 13mm socket and remove the two slide bolts (red arrows).Your new brake pad set should include four new bolts (two for each side)

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The slide bolts are single use only and are microencapsulated from the factory.Always replace the braking hardware when servicing your brakes.

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Depending on how worn your rotor and pads are you will need to compress the piston back into the caliper.Use a large flathead screwdriver and place it between the caliper and rotor and push the caliper out wards (red arrow),which will force the piston back in.Never lace the screwdriver around the piston,as you can damage it or the rubber boot.

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While you are pushing the piston back in you will be forcing brake fluid back into the system and up into the reservoir.Make sure to check the fluid level in the reservoir as you do thiss and be prepared to remove some fluid as needed.

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You can now remove the caliper from the mount.Be prepared to hang the caliper or place it on something at a height what will not put any stress on the brake hose or line.Never let the caliper hang from the brake line.

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You will need to push the piston all the way into the caliper to install new pads.Before you remove the old pad use a large C-clamp and compress the piston all the way in remembering to check the level of fluid in the reservoir.

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The pad on the piston side will come with metal clips that hold it in the position in the caliper and pistion.Pull the old pad out and press the new pad in.The pads will be marked F for front and R&L for right and left.

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The outside pad will come with an anti-squeal pad on the back;this is just a sticky material that helps hold the pad in place and prevents squeals.Push the old pad off the caliper.Clean up any residue form the old backing and install the new pad.Installation is reverse of removal.Once everything is back together pump the brake pedal a few times to move the pads into position against the rotor.Always follow the braking in instructions that will come with your new pads.New pads need to be broken in properly and will have diminished braking capabilities until they are.

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