This instruction show you guide on how to remove and install inverter for HINO 155,155h,195,195h series equipped with J05E engine.
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REMOVING THE INVERTER
1 REMOVING THE PCU
Reference: HYBRID, HYBRID SYSTEM, PCU, REPLACEMENT,
REMOVING THE PCU
2 REMOVING THE UNDER COVER
Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,
REPLACEMENT, REMOVING THE HV BATTERY ASSEMBLY
3 DISCONNECTING THE BOTTOM OF PCU
Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,
REPLACEMENT, REMOVING THE HV BATTERY ASSEMBLY
4 REMOVING THE INVERTER
(1) Remove bolts (4 pcs.) and detach the main battery cable.
- Disconnect the connector.
(3) Remove the clips (2 pcs.) and disconnect the hoses (2 pcs.).
! CAUTION
Use a tray or something similar to catch the coolant.
(4) Cut the harness clamp (5 locations) from the inverter bracket No.1.
(5) Unfasten the bolts (4 pcs.) to remove the inverter bracket No.1 from the inverter.
(6) Remove the bolts (4 pcs.) and remove the inverter bracket
No.2 and inverter bracket No.3 from the inverter.
MOUNTING THE INVERTER
1 MOUNTING THE INVERTER
(1) Mount the inverter bracket No.2 and inverter bracket No.3 to the inverter with the bolts (4 pcs.).
Tightening Torque:
19.0 N·m {194 kgf·cm, 14.0 lbf·ft}
(2) Mount the inverter bracket No.1 to the inverter with the bolts (4 pcs.).
Tightening Torque:
19.0 N·m {194 kgf·cm, 14.0 lbf·ft}
(3) Connect the harness clamp (3 pcs.) to the inverter bracket No. 1.
(4)Connect the hoses (2 pcs.) and attach the clamps (2 pcs.).
- Connect the connector.
(6) Connect the main battery cable with the bolts (4 pcs.).
Tightening Torque:
9 N·m {92 kgf·cm, 6.6 lbf·ft}(Cable side)
7.2-10.8 N·m {73-110 kgf·cm, 5.3-8.0 lbf·ft}(Terminal side)
! CAUTION
Be sure to tighten on the cable side first.
2 ADDING COOLANT
Reference: HYBRID, HYBRID SYSTEM, COOLANT, REPLACEMENT, ADD COOLANT
3 MOUNTING THE BOTTOM OF PCU
Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,
REPLACEMENT, MOUNTING THE HV BATTERY ASSEMBLY
4 MOUNTING THE UNDER COVER
Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,
REPLACEMENT, MOUNTING THE HV BATTERY ASSEMBLY
5 MOUNTING THE PCU
Reference: HYBRID, HYBRID SYSTEM, PCU, REPLACEMENT,MOUNTING THE PCU
More case for HINO please refer to:HINO Trouble Repair