Chevrolet Avio Door Removal & Installation Step-by-Step Guide

This instruction show you guide on how to remove and install front side and rear side door for Chevrolet Avio door.For more GM vehicles projects,check here:Chevrolet Trouble Repair.

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Procedures:

Front Door Replacement

Removal:

1.Disconnect the negative battery cable.
2.Remove the door hold open link.

3.Remove the body-to-door rubber grommet and the electrical wires.
4.With the aid of another technician, remove the bolts and the front door.

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5.Disconnect the body-to-door rubber grommet and the electrical connector.

 

Installation Procedure

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1.Connect the electrical connector and the body-to-door rubber grommet.

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2.With the aid of another technician, lightly secure the front door with the bolts.  3Adjust the door for proper fit.
Tighten
4.Install the door hold open link.

5.Connect the negative battery cable.
6.Perform the waterleak test.

7.Check for windnoise.

 

 

Rear Door Replacement
Removal Procedure

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1.Disconnect the negative battery cable.
2.Remove the door hold open link.
3.With the aid of another technician, remove the bolts and the rear door.

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4.Disconnect the body-to-door rubber grommet and the electrical connector.

Installation Procedure

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1.Connect the body-to-door rubber grommet and the electrical connector.

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2.With the aid of another technician, lightly secure the rear door with the bolts.
3.Adjust the door for proper fit.

Tighten
4.Install the rear door hold open link.
5.Connect the negative battery cable.
6.Perform the waterleak test.
7.Check for windnoise.

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