How to Replace Inverter for HINO J05E Engine Truck

This instruction show you guide on how to remove and install inverter for HINO 155,155h,195,195h series equipped with J05E engine.

 

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REMOVING THE INVERTER

1 REMOVING THE PCU

Reference: HYBRID, HYBRID SYSTEM, PCU, REPLACEMENT,

REMOVING THE PCU

 

2 REMOVING THE UNDER COVER

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,

REPLACEMENT, REMOVING THE HV BATTERY ASSEMBLY

 

3 DISCONNECTING THE BOTTOM OF PCU

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,

REPLACEMENT, REMOVING THE HV BATTERY ASSEMBLY

 

4 REMOVING THE INVERTER

(1) Remove bolts (4 pcs.) and detach the main battery cable.

• Disconnect the connector.

(3) Remove the clips (2 pcs.) and disconnect the hoses (2 pcs.).

! CAUTION

Use a tray or something similar to catch the coolant.

(4) Cut the harness clamp (5 locations) from the inverter bracket No.1.

(5) Unfasten the bolts (4 pcs.) to remove the inverter bracket No.1 from the inverter.

(6) Remove the bolts (4 pcs.) and remove the inverter bracket

No.2 and inverter bracket No.3 from the inverter.

 

MOUNTING THE INVERTER

1 MOUNTING THE INVERTER

(1) Mount the inverter bracket No.2 and inverter bracket No.3 to the inverter with the bolts (4 pcs.).

Tightening Torque:

19.0 N·m {194 kgf·cm, 14.0 lbf·ft}

(2) Mount the inverter bracket No.1 to the inverter with the bolts (4 pcs.).

Tightening Torque:

19.0 N·m {194 kgf·cm, 14.0 lbf·ft}

(3) Connect the harness clamp (3 pcs.) to the inverter bracket No. 1.

(4)Connect the hoses (2 pcs.) and attach the clamps (2 pcs.).

• Connect the connector.

(6) Connect the main battery cable with the bolts (4 pcs.).

Tightening Torque:

9 N·m {92 kgf·cm, 6.6 lbf·ft}(Cable side)

7.2-10.8 N·m {73-110 kgf·cm, 5.3-8.0 lbf·ft}(Terminal side)

! CAUTION

Be sure to tighten on the cable side first.

 

2 ADDING COOLANT

Reference: HYBRID, HYBRID SYSTEM, COOLANT, REPLACEMENT, ADD COOLANT

 

3 MOUNTING THE BOTTOM OF PCU

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,

REPLACEMENT, MOUNTING THE HV BATTERY ASSEMBLY

 

4 MOUNTING THE UNDER COVER

Reference: HYBRID, HYBRID SYSTEM, HV BATTERY,

REPLACEMENT, MOUNTING THE HV BATTERY ASSEMBLY

 

5 MOUNTING THE PCU

Reference: HYBRID, HYBRID SYSTEM, PCU, REPLACEMENT,MOUNTING THE PCU

 

More case for HINO please refer to:HINO Trouble Repair