Disassembling and Assemblingthe Brake for Jungheinrich Junior AME13

This illustration show you guide on how to disasseble and assemble brake for Jungheinrich Junior AME13 forlift truck.

 

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Risk of burns

Risk of burns due to hot surfaces resulting from the electromagnetic brake heating

up during operation.

Allow the brake to cool.

Disassembling the spring-loaded brake

 

Requirements

Truck parked securely – see operating instructions.

Tools and Material Required

Compressed air

Spring-loaded brake (if necessary)

 

Procedure

Undo the screw connections (7) of the spring-loaded brake (8) and lift off the spring-loaded brake.

CAUTION!

Danger due to spring-oaded components. Do not disassemble the spring-loaded brake any further.

Lift off the brake disc (1) and friction disc (2).

Measure the thickness of the brake disc (2) and compare it to the minimum value (5,7 mm)

if the measured thickness is less than the minimum value, the complete spring loaded brake must be replaced.

If the spring-loaded brake needs to be replaced: Undo the electrical connection of the spring-loaded brake – see service manual module 001 002 502 00004

Check the adaptor (3), feather key (4) and snap ring (5) for damage and replace if necessary.

 

CAUTION!

Risk of eye injuries. Wear safety goggles and a dust mask

If necessary, clean all components of the spring-loaded brake with compressed air.

 

Assembling the spring-loaded brake

Procedure

Insert the feather key (4) into the drive shaft (6).

Slide the adaptor (3) onto the drive shaft (6) and secure with the snap ring (5).

Apply the friction disc (2) and brake disc (1) to the spring-loaded brake and tighten with a torque of 8 Nm.

Establish the electrical connection of the spring-loaded brake – see service manual module 001 002 502 00004

Carry out a function check of the spring-loaded brake (9).

The spring-oaded brake is now assembled.

For more Jungheinrich trouble repair case,please refer to Jungheinrich Trouble Repair